Cigars: Processing Tobacco

Why Process Tobacco?

After being harvested and treated, tobacco is not fully stabilized and can not be kept long. It must likewise be fermented. Fermentation is a complex procedure, but to make a long story short, one can say it is a transformation of these chemical components by oxydation.

Fermentation and Aging

The practice is rather deep and quite fast. When properly fermented, a tobacco can be kept for a long time without harm.

Aging is a gradual natural development, during that time the tobacco is going to improve its characteristics and also to lose its"green" taste. Once blended in a cigar, the tobacco deserves a fresh phase of aging so as to accomplish a good balance between the blend components.



Why Ferment Tobacco?


Beyond storage and insertion capacity, fermentation makes the cigarette lose its green and raw taste that nobody could really like.

Who can ferment tobacco?

It's simple to develop a few tobacco plants in your backyard if you prefer gardening. But if you want to process it for smoking, then you are going to have to ferment it. If not, you'll have some trouble using the flavor. Our recommandation is to grow petunias (decorative tobacco crops, with a lot of vibrant blossoms) and to buy cigars to enjoy your smoke!



The way to Ferment Tobacco?

To process a natural cessation, tobacco has been piled up. The weight and also the natural moisture content allow the fermentation to start at the center of the heap. The temperature goes up. When the targeted temperature is reached, the heap is rebuilt and broken, the outside tobacco moving inside and vice versa. And that as many times as is required, until the entire heap is properly fermented. Some heavy tobaccos can need up to six turnings. It takes weeks to ferment them properly.

Fermentation and Rotting

Don't be afraid when reading that smoking is fermented! Tobacco is not going to be rotten! Fermentation considerably boosts the original flavor.

Cohiba Cigars Online and Quality

Each cigarette has its fermentation procedure. The main things which define the procedure are the feel of the substance, and the usage of this tobacco afterwards. Mild wrappers and full bodied fillers aren't fermented exactly the same way.

Fermentation and Temperature

Humid tobacco leaves place in a heap will begin fermenting, giving out heat. Each type has its own optimal temperature. When it is reached, the pile has to be started to stop the heating process and a new pile is built with cooled down tobacco. The outside tobaccos go indoors and vice-versa. For example, a dark air cured tobacco accepts a temperature up to about 130ºF. And disaster can begin at 140ºF.